MTL Fabrication

Hockey Pucks - Standard Operating Procedure


CORAL Name: --
Model Number: --
Location: --
What it does: --
Introduction: This is an SOP for fabrication of 6"-wafer carriers to be able to use the Endura metal deposition system on 4" wafers.

All labware is TRL "green-dot" contamination level.

Users must be trained in TRL photo and acid-hood, and ICL TMAH-KOH hood.

Safety:

--

Procedure:

TRL PHOTO

  1. Get 6" wafers, single polish, and grow about 1/2u thermal oxide.
  2. HMDS then coat with AZ4620 thick resist, spin 60 sec at 4K rpm.
  3. Softbake 20 min @ 90C.
  4. Backside coat w/ same resist/spin parameters as #2 (no HMDS).
  5. Softbake 45 min @ 90C.
  6. Expose in EV1 for 25 sec. you will need to load the mask with the > 5" chuck, maskholder and loadframe, but once the mask is loaded, > switch to a 6" chuck to load and expose the wafer.
  7. Develop, maybe 3-5 min, in AZ440, mildly agitating the solution. Rinse.
  8. Softbake 10 min to dehydrate surfaces.
  9. Re-coat the back side of the wafer with AZ422, final spin 30s @ 4K rpm.
  10. Softbake 10 min.
  11. Re-coat the front of the wafer, on the outer 3/4" only. Do NOT let any resist splash or get into the "open" area in the center of the wafer.
  12. Softbake 30 min.

TRL ACID-HOOD

  1. Put wafer into BOE for twice the time it takes to remove that oxide > thickness, ie if .5 u normally is removed in 6 minutes, use 12 min.
  2. Inspect for defects in the open areas. if necessary, put back in BOE > to remove small oxide remenants in the open area.
  3. Piranha strip the wafers of resist.

ICL TMAH-KOH Hood

  1. Use 6" 25 wafer teflon cassette, green-dot, load wafers pattern "up" at the H-bar end of the cassette.
    Put 7.5" quartz TMAH bath on wire shelf in water bath, fill to level. to cover wafers with TMAH, then cover with poly-pro lid.
    Fill water bath with DI, at least 1/2 full, turn power on, set at 80C. wait 1 hr.
  2. put wafers in boat into TMAH. etch rate at 80C, 20 - 23u/hr. etch > about 1/2 way thru a typical 610u thick 6" wafer, perhaps 13 - 14 hrs.
  3. Measure depth in TRL photo-room microscope. use clean fabwipes to > seperate your wafer, which isn't yet post-TMAH cleaned, from the > microscope stage. etch further if required, otherwise:

TRL ACID-HOOD

  1. Piranha clean etched wafers in same TRL 6" green-dot cassette the TMAH-etch was done in.
    Process completed.
Author: K. Broderick, P. Zamora. 4/00