Aligned Sub-10-nm Block Copolymer Patterns Templated by Post Arrays

Topographic templates can be used for guiding the self-assembly of block copolymers to produce complex nanoscale patterns. In our previous work, sub-20-nm bends or meander structures were achieved based on topographic templates using 45.5 kg/mol polystyrene polydimethylsiloxane (PS-PDMS) block copolymer [1] . To template the self-assembly of 16 kg/mol PS-b-PDMS with a sub-10-nm periodicity, so as to scale down the resolution to sub-10-nm, the diameter of the templates must also be scaled down to the sub-10-nm range. However, the fabrication of sub-10-nm posts is challenging even with state-of-the-art lithography.

In this study, we demonstrate aligned sub-10-nm block copolymer patterns, based on the understanding of the interaction between the block copolymer cylinders and posts with a range of diameters and heights. Figure 1 shows how the orientation of the block copolymer cylinders depended on the post diameter for a given spacing, Lx = 48 nm and Ly = 32 nm. The commensurate orientation of the 16 kg/mol PS-b-PDMS block copolymer cylinders for this array period is depicted in Figure 1(b), giving a cylinder orientation of 53.1˚ with respect to the x-axis. The area fraction of the block copolymer oriented along the commensurate orientation was over >75% when templated by posts with a height of 16 nm and diameters from 8 nm to 12 nm. The cylinders were not aligned in a preferential orientation when templated by posts with a diameter of 6 nm. However, the cylinders were aligned parallel to the y-axis when templated by large (diameter > 13 nm) or tall (height > 24 nm) posts.

Based on the preceding result, we demonstrated every possible commensurate condition for the 18-nm period PS-b-PDMS. As shown in Figure 2, the orientation of the block copolymer cylinders could be varied between 0o and 90o with respect to the x-axis by using posts with a height of 19 nm and a diameter of 10 nm.

  1. J. K. Yang, Y. S. Jung, J. Chang, R. A. Mickiewicz, A. Alexander-Katz, C. A. Ross, and K. K. Berggren, “Complex self-assembled patterns using sparse commensurate templates with locally varying motifs,” Nature Nanotechnology, vol. 5, pp. 256-260, Mar. 2010. []